Friday, September 16, 2011

OSI PI BatchDB: Batch Generator - part 2

So we know about the data structure storing time-windows in PI. How do we get the actual data into this data structure? And once we get it in, how do we fetch it in order to use it?

Well, if you have an older system with no batch manager, then the answer is the PI Batch Generator (PI BaGen), software that reads from a data source and sends it to PI. In the case of the PI BaGen, the data source is PI tags, and sends the computed results to other PI tags.

Here's how it works:

You have a tag that reads 0 when a unit is not operating and it reads 1 when the unit is operating. In the case of fermentation, you could use the pH controller mode because you only turn on pH control when there is either media or there are microbes in the bioreactor. This tag is will be the Active Point for your unit.

Let's say you have another tag in which the operator inputs the batch identification... this is the UnitBatch ID Point. And again, when the PLC runs, the program name is written to another tag... this would be the Procedure Point.

With this information, you can fire up the PI System Management Tool (PI-SMT) and configure UnitBatches to be automatically generated for your unit.


The purpose of the post is not to walkthrough a PI Batch Generator configuration, but to help you identify the pre-existing conditions conducive of using the PI Batch Generator interface. (The OSI documentation for PI BaGen is the right place to start).

OSI PI's BatchDB is an exceptional tool... especially for users in the biologics manufacturing space. Configuring PI Batch is a no-brainer, especially if you run a batch process and want to increase productivity by no less than 400%.

No comments: